As the core force transmission component of the suspension system, the geometric topological structure and material mechanical properties of the car control arm directly determine the accuracy of the vehicle's dynamic response. This component constrains the wheel movement within the preset trajectory range through a composite connection mechanism composed of a ball joint and a bushing. The spatial vector direction of the car control arm affects the dynamic retention ability of the kingpin castor angle and the wheel camber angle, and its rigidity characteristics determine the deformation threshold of the tire contact surface projection during steering.
Under cornering conditions, the car control arm is subjected to a composite load, and the lateral force is converted into a force arm through the lever ratio of the double wishbone or McPherson structure. The constitutive relationship of high-strength and lightweight alloys ensures that the elastic deformation is within a controllable range, avoiding the deviation of wheel alignment parameters due to plastic yield. The radial stiffness adjustment system of the pivot bushing absorbs high-frequency vibrations excited by the road surface, while maintaining the necessary lateral support stiffness to prevent excessive attenuation of the steering return torque.
The variable-section beam structure formed by the hot forming process optimizes the stress distribution gradient, so that the bending and torsional modal frequencies avoid the common road excitation frequency band. Dynamic contact analysis shows that the friction damping characteristics of the car control arm hinge point affect the force feedback linearity of the steering system. When the center of gravity of the vehicle shifts, the spatial kinematic path of the car control arm determines the wheelbase change rate during the suspension bounce process, which in turn affects the consistency of the tire cornering stiffness.
Material surface modification technology improves corrosion fatigue strength to ensure that the preload of the connection point is maintained at the design threshold after long-term use. Multibody dynamics simulation confirms that the inertia moment parameters of the car control arm directly affect the steering transient response speed, and the change of its center of mass position will cause additional inertia moment interference. The synergy of these engineering features makes the car control arm a key factor in balancing vehicle handling stability and ride comfort.